Fluoride Action Network

ARPA-E awarding $9.4M to 4 projects focused on removing sulfur hexafluoride from US grid

Source: Green Car Congress | October 6th, 2021
Industry type: Greenhouse/Ozone Gases
Image result for sf6 lewis structure

Structural formula for SF6


The US Department of Energy’s (DOE) Advanced Research Project Agency-Energy (ARPA-E) has selected four projects to receive a combined $9.4 million to develop technology focused on removing sulfur hexafluoride (SF6) from the US power grid.

SF6 has been the standard gas used inside high voltage electrical equipment as an insulating and arc-quenching medium. However, SF6 is also an extremely potent greenhouse gas with 23,500 times the comparative Global Warming Potential of CO2 and a lifetime of 3,200 years in the atmosphere.

The four projects selected to receive funding include the University of Connecticut in Storrs, Conn.; Georgia Tech in Atlanta, Ga.; GE Renewable Energy’s Grid Solutions business in Charleroi, Pa.; and Toshiba International Corporation in Houston, Texas.

University of Connecticut. Detection and Fixation: A Lifecycle-Management Framework Towards an SF6-Free Green Power Network – $2,734,381
The University of Connecticut proposes to develop a life-cycle management framework to accelerate and safeguard the transition of the US power grid toward a sulfur hexafluoride (SF6)-free green power network.

Studies suggest GE’s alternative environmentally friendly gas mixture g3 (green gas for grid) as a promising potential replacement for SF6. The team will focus on leaks, aging byproduct detection, and fixations (capture and storage) for g3, but believes its proposed sensing technologies and life-cycle management can be implemented on all types of equipment. The technologies can be extended to retrofit existing assets for SF6 leak detection and end-of-life fixation.

Georgia Tech. TESLA: Tough and Ecological Supercritical Line Breaker for AC – $3,428,827
Leakage from SF6-insulated circuit breakers and power equipment has been raising environmental concerns due to the high GWP of SF6. Georgia Tech proposes TESLA, an SF6-free high-voltage circuit breaker.

Recent breakthroughs in the dielectric properties of supercritical fluid research show the promise of using it as a dielectric and arc-quenching medium for high-voltage AC circuit breakers instead of SF6. TESLA opens possibilities for an SF6-free electric apparatus. The team will design and build the proposed circuit breaker rated at 245 kV, 4 kA and validate the design and functionality using a synthetic test circuit.

GE’s Grid Solutions. Development of an Eco-friendly Outdoor HVAC Power Circuit Breaker to Reduce Dependence on SF6 Technology in the U.S. Electrical Grid – $2,259,041
GE’s Grid Solutions plans to develop a SF6-free high-voltage AC outdoor dead-tank power circuit breaker. The circuit breaker will be rated at 245 kV and will also provide the basis for a two-break 550 kV rated design. It will use g3 gas mixture for current breaking and dielectric withstand.

This project is a critical step in launching a range of products that meet US energy industry requirements without using SF6 technology. These products are essential to reduce the bulk electric system’s carbon footprint and greenhouse gas emissions. The resulting products will be manufactured in the US.

Toshiba International Corporation. Novel Approaches toward Improved Thermal Interruption Performance of. CO2+O2 Natural Origin Gas Mixtures for Replacement of SF6 in High Voltage Equipment – $990,713
Using natural-origin gas mixtures of CO2 and O2 instead of SF6 gas in transmission and distribution circuit protection devices could reduce GWP from 25,200 to less than one. CO2-based gas mixtures have reduced thermal interruption performance compared with SF6.

To achieve higher interruption ratings with CO2-based gas mixtures, Toshiba plans to (1) gather baseline thermal interruption data using an upgraded model circuit breaker with state-of-the-art architecture, (2) apply a novel interrupter architecture with external and persistent magnetic fields to improve arc cooling and reduce reliance on forced gas flow, and (3) design a novel contact system to minimize metal vapor production during arcing.

*Original article online at https://www.greencarcongress.com/2021/10/20211006-sf6.html